5 | Justification & Implication Narrative |
FACILITIES AND INFRASTRUCTURE IDENTIFICATION TEAM
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Bert Schleifer | Facilities | Deputy Facilities Manager, Team Leader |
John Bowerman | Facilities | Technical Services |
Chester Chang | DOE/OAK | Berkeley Site Office |
James Chwang | DOE/OAK | ES&H Division |
Paul Davis | EH&S | Industrial Hygienist |
Paul Johnson | EH&S | Safety Engineer |
Steve McConnell | LLNL | Safety Engineer |
Patrick Thorson | EH&S | Environmental Specialist |
Tony Yuen | EH&S | Fire Protection Engineer |
The standards identified for facilities design cover ES&H
issues normally encountered in the course of designing new or
modifying existing facilities at Berkeley Lab. The legal standard
provides that architect-engineer services and construction contracts
include specifications that are based on General Design Criteria
Manual (DOE Order 6430.1 or successor version). The current
successor version of DOE Order 6430.1 is Life Cycle Asset Management
(DOE Order 430.1), and Facility Safety (DOE Order 420.1),
which are included in the set. Because this standard is not sufficient
to cover all issues related to facilities design, additional standards
were identified that provide a comprehensive and adequate set
of rules to follow. The additional standards include external
and internal standards. The external standards include the appropriate
parts of the California Building Standards (California
Administrative Code, Title 24) and the Life Safety Code section
of the National Fire Protection Association (NFPA 101)
as related to such building design issues as structural, fire,
electrical, mechanical, plumbing, and ventilation design. The
internal standards include a design procedure, Berkeley Lab Design
Management Procedure RD 3.22, Lateral Force Design, which
addresses site-specific hazard issues related to the Laboratory's
proximity to nearby potentially-dangerous seismic faults, and
has been used in practice at the Laboratory for an extended period
of time. Implementation of the seismic safety standards will
be aided by guidance such as Berkeley Lab Design Management Procedure
LBID-1662, and one chapter in PUB-3000 (Chapter 23, Seismic
Safety) and Seismic Safety Manual, A Practical Guide for Facilities
Managers and Earthquake Engineers (D. Eagling). Finally,
other site-specific ES&H facilities design issues will be
addressed on a case-by-case basis during the Hazard Assessments
process.
The standards identified for construction safety cover the hazards
normally encountered in the course of constructing new, or modifying
existing, institutional/industrial facilities. The legal standards
selected by the Berkeley Laboratory include the Federal OSHA General
Industry Standards (29 CFR 1910) and the Federal OSHA Construction
Industry Standards (29 CFR 1926). In addition to the legal
standards, the California Construction Safety Orders (CCR
Title 8) has been selected as a standard because it is widely
used by and familiar to the California construction industry.
The use of the California Construction Safety Orders is
applicable to subcontractors and is further justified by the fact
that they supplement the requirements of the Federal OSHA standards
and would be applied where more stringent than the Federal OSHA
standards. Use and implementation of the above standards will
be guided by the appropriate ANSI standards and Berkeley Lab Health
and Safety Manual (PUB-3000) Chapter 10.
The standards identified for Fire Protection and Life Safety cover
fire hazards normally encountered in the course of operating,
constructing, and renovating laboratory facilities. The legal
standards include the Federal OSHA General Industry Standards
(29 CFR 1910) and the Federal OSHA Construction Industry Standards
(29 CFR 1926). These standards were based on the previous editions
of the National Fire Codes (NFC) published by the National
Fire Protection Association (NFPA), which are now obsolete.
The External Necessary Standards include the current editions
of NFPA 1, Fire Prevention Code, NFPA 101, Life Safety
Code, the California Administrative Code (CAC) Title 24, Part
2, California Building Code, and Part 9, California
Fire Code. These codes provide fundamental requirements for
the construction and renovation of buildings and infrastructure.
Furthermore, CAC Title 24 provides requirements for facility
operations, including handling and storage of hazardous materials.
The implementation of the Fire Protection - Life Safety standards
follows DOE Order 440.1, Paragraph 2, which establishes
the framework for an effective worker protection program in the
area of fire safety. In addition, the Berkeley Lab Health
and Safety Manual, PUB-3000, Chapters 12 & 13, provides
further guidelines to implement the identified standards.
The standard identified for On-Site Hazardous Materials Transportation covers the hazards normally encountered in the transportation of hazardous materials inside Berkeley Lab. The selected standard is an internal standard, namely, the Berkeley Lab Health and Safety Manual (PUB-3000, Chapter 5, "Occupational Safety"). This standard establishes a comprehensive set of requirements that provide sufficient safety and health protection for the recognized hazards. The Department of Transportation (DOT) requirements were not selected because they apply to transportation of materials on public roads and for a commercial purpose. Berkeley Lab roads are not open to the public and transportation on them is for a non-commercial purpose; therefore, the DOT requirements are not applicable.
Hazardous Materials Transportation, Off-Site
The standards identified for Off-Site Hazardous Materials Transportation
cover the hazards normally encountered in the transporting of
hazardous materials away from Berkeley Lab. The legal standards
include Department of Transportation (DOT) 49 CFR 106-110, Transportation,
and DOT 49 CFR 170-180, Hazardous Materials Regulation,
DOT 49 CFR 397, Route Designations, the California Vehicle
Code (and implementing CCR sections to the extent not preempted
by DOT requirements), and City of Berkeley requirements prohibiting
transportation on specified streets containing purge chamber openings.
These identified standards establish a comprehensive set of requirements
that provide sufficient safety and health protection for the recognized
hazards, while meeting requirements.
The standards identified for material handling cover the hazards
normally encountered in the course of working with cranes and
with hoisting and rigging activities. The legal standard includes
the Federal OSHA General Industry Standards (29 CFR 1910).
Use and implementation of the above standard will be guided by
California Safety Orders (CCR Title 8), appropriate ANSI
standards, and the California Labor Code. These identified standards
and implementation documents establish a comprehensive set of
requirements that provides sufficient safety and health protection
for the recognized hazards, while meeting legal requirements.
DOE 440.2 (Aviation) was selected as an external standard because it addresses procurement of chartered air services. There were no legal standards identified governing the procurement of chartered air services. Berkeley Lab does not own or operate any aircraft. Chartered air services are periodically procured to obtain overhead photography. Berkeley Lab has developed a written procedure to comply with DOE 440.2 requirements. No additional implementation measures are required.
Tools, Equipment and Pressurized Containers
The hazards associated with the use of tools, equipment and pressurized
containers are addressed by the selected legal standards: 29
CFR 1910 (OSHA General Industry Standards) and 29 CFR 1926
(OSHA Construction Industry Standards). No additional
internal or external standards are necessary to address these
hazards. Berkeley Lab will use the appropriate sections of PUB-3000
to implement the selected standards. No additional implementation
measures are required.
The standards selected as sufficient for the above areas are the
OSHA General Industry Standards (29 CFR 1910) and the OSHA
Construction Industry Standards (29 CFR 1926). These standards
meet legal requirements and adequately address the hazards encountered
in the above areas. Publication 3000, Chapter 5, the Lead Compliance,
and the Confined Space programs are based on these standards and
are used to implement them at Berkeley Lab.
Drinking Water
The legal standards selected for ensuring safe drinking water are 40 CFR 141, 142, & 143, which are the EPA primary and secondary drinking water standards. These standards provide a comprehensive list of possible drinking water contaminants and their maximum acceptable levels. Acceptable levels are based on health considerations as well as consumer acceptance. The Berkeley Lab Drinking Water Program is used to implement these standards. The American Water Works Association "Standard for Disinfecting Water Mains" (ANSI/AWWA C651-86) is also used as an implementation guideline because it contains disinfecting procedures that aid in compliance with the above EPA regulations.
Lighting (Illumination) of Work Areas
The legal standards selected for ensuring adequate illumination of work areas are the OSHA General Industry Standards (29 CFR 1910) and the OSHA Construction Industry Standards (29 CFR 1926). These standards contain lighting requirements that will result in a safe work environment. Chapter 11, "Illuminance Values" in the IES Lighting Handbook (8th edition) contains a table of lighting values that cover a wider range of work situations than the above legal requirements. Using these as guidelines will aid in providing a more comfortable and productive work environment for employees. Standards for general facilities lighting requirements and exit lighting are identified under a separate N&S issue ("Design and Review-Facilities Design").
Pesticide Application and Use
OSHA General Industry Standards (29 CFR 1910) and 40 CFR
170, 171 Subchapter E "Pesticide Programs," were listed
as legal standards because they contain relevant requirements
that address hazards involving pesticide application and use.
OSHA General Industry Standards contain exposure limits
for certain pesticides while 40 CFR 170, 171 Subchapter E, contains
a wide range of legal standards pertaining to pesticide use and
worker protection. The Berkeley Lab Chemical Hygiene and Safety
Plan and the Respiratory Protection Program are used to implement
these worker protection standards.
Traffic Hazards
The legal standards for traffic hazards include the California
Vehicle Code (and implementing CCR sections), OSHA General
Industry Standards (29 CFR 1910) and OSHA Construction
Industry Standards (29 CFR 1926). The California Vehicle
Code (and implementing CCR sections) was selected as the governing
standard for vehicular traffic both on Berkeley Lab roadways and
public roadways. The OSHA General Industry Standards (29
CFR 1910) and the OSHA Construction Industry Standards (29
CFR 1926) were selected because sections in these regulations
pertain to traffic hazards. In addition, legal requirements (i.e.,
29 & 49 CFR) were included to cover drug and alcohol use as
well as testing for drugs. Berkeley Lab PUB-2134 (Drug and
Alcohol Information Materials) and PUB-3000, Chapter 5, are
based on the above legal standards and are used to implement them.
Workplace Ventilation
The legal standards selected for workplace ventilation are the
OSHA General Industry Standards (29 CFR 1910) and
the OSHA Construction Industry Standards (29 CFR 1926).
Both of these required standards have numerous sections that
contain ventilation requirements for the mitigation of workplace
hazards. To implement the above legal standards, Berkeley Lab
uses ASHRAE 62-1989, the ACGIH Industrial Ventilation Manual,
and ANSI/AIHA Z9.5, which have extensive guidelines for ventilation
system design and ventilation system operation. In addition,
Berkeley Lab Health and Safety Manual (PUB-3000) and Chemical
Hygiene and Safety Plan (PUB-5341) are also followed in the
implementation of these standards.
Radiography-Equipment and Parts
Radiographic operations, although only occasionally performed
on-site by Berkeley Lab staff or subcontractors,
will follow 17 CCR 30330 to 30337 inclusive,
Special Requirements for Radiographic Operations Other
Than in the Healing Arts. The legal requirement that is applicable
for radiation protection of workers conducting such operations
is the same as for all radiation issues, 10 CFR 835. The Laboratory's
Radiation Protection Plan will cover facilities operations.
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In order to meet the timeline for the work smart process set by
the process leader, the Accelerator and Fixed Radiation Sources
Activity Team (hereafter called the Accelerator Team) decided
to take a pre-emptive look at the issues associated with accelerators.
This was done through the Analysis of Hazards Documents (AHDs)
that are current for the Advanced Light Source and 88-inch
Cyclotron. This was truly a "from the ground up"
exercise, with the issues being identified by the researchers.
These issues were later combined with the issues developed by
the Integrated Functional Appraisal Team, which included appraisal
of the isotope-production cyclotron. The full list is given below.
Through this process we believe that we covered all aspects of
hazards associated with accelerators and fixed radiation sources.
In general, much of the worker-protection issues associated with
hazards at accelerators and from fixed radiation sources are identical
to those found in non-radiation producing laboratories (e.g.,
high voltage, gas handling, and lasers). The standards identified
for such issues are contained mainly in the Codes of Federal Regulations,
which are implemented with guidance given in standards from professional
organizations like IEEE and ACGIH.
The set of issues associated with work unique to accelerators
were identified as: radiation protection of on-site personnel;
source irradiators and non-medical X-ray machines; unrestricted
release of potentially volume activated material; and air activation.
The legal requirement that is applicable for radiation protection
of the worker, in all radiation issues, is 10 CFR 835. The
Laboratory's Radiation Protection Plan will cover accelerators
and will include the requirements of 10 CFR 835. The requirements
will be addressed, however, in a manner similar to the way non-DOE
institutions implement NRC and other external regulations (see
Laboratory Safety Identification Team narrative). Safety systems
that affect worker protection and are unique to accelerators will
be implemented via guidelines included in LBNL Publication 3000,
Chapter 21, and supplemented by applicable sections of NCRP 51
and 88, and SLAC Publication 327. Environmental standards are
addressed by the Environmental ID Team. No legal standards are
available for volume activation and, therefore, short term implementation
will be in accordance with DOE Order 5400.5 Chapter II, 5.C and
Chapter IV, 5.A, until an appropriate standard can be written.
The DOE Office of Environmental Policy and Assistance has issued
a memo "Application of DOE 5400.5 Requirements for Release
and Control of Property Containing Residual Radioactive Material."
This was selected as a standard because it contains provisions
relevant to obtaining DOE approval for release of volume activated
property. In addition to 10 CFR 835, PUB-3000 Chapter 21 is an
internal standard for X-ray requirements. PUB-3000 X-ray requirements
are supplemented by specific sections from ANSI Consensus Standard
N43.2. In the case of gamma source irradiators, 10 CFR 835 was
supplemented by selecting appropriate sections of ANSI 43.3. Sealed
source control is addressed by the Laboratory Identification Team.
These sets of requirements and supplemental standards will provide
a workable and auditable work radiation protection environment.
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Very general worker protection coverage for research activities
is provided by adherence to the basic OSHA regulations, 29 CFR
1910, Occupational Safety & Health and 29 CFR 1926,
Safety & Health for Construction. | ||||||||||||||||||||||||||||||
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Many of the issues under this category are related to general
chemical safety and the provision of adequate ventilation. To
provide adequate protection, a range of standards will need to
be implemented under a comprehensive Chemical Hygiene and Safety
Plan, e.g., PUB-5341. Overall coverage will be provided by the
use of both general and specific provisions of the OSHA standards
(29 CFR 1910 and 29 CFR 1926), and by the American Conference
of Governmental Industrial Hygienists (ACGIH) Threshold Limit
Values (TLVs) for Chemical Substances. The ACGIH TLVs for chemical
substances are chosen to supplement the OSHA Permissible Exposure
Limits (PELs) because: 1) the TLVs are routinely updated and
the PELs have not been updated in many years, and 2) the TLVs
cover roughly one-third more chemicals than the TLVs. Berkeley
Lab will use the TLVs to assist in determining when additional
employee protection is needed. ACGIH states that the TLVs are
"...recommendations or guidelines... to be interpreted and
applied only by a person trained in this discipline..." (i.e.,
industrial hygiene), and the ACGIH "...does not advocate..."
the use of TLVs "...as legal standards."
These standards are supplemented by relevant portions of the California
Building Code and California Fire Code (especially for building
design and material storage considerations). Some of the CFC
and CBC Articles are very specific and relevant to work done at
LBNL, and these passages have been identified. In addition to
these widely used and recognized standards, there are some specialty
uses of chemicals, or relevant areas where standard coverage is
incomplete. An example is "Peroxidizable Chemicals,"
where the standards are still evolving but some very good preliminary
data are available as to advisable practices. In this small number
of cases, it was noted that internal standards should be developed.
In addition to the standards noted above, a comprehensive chemical
safety program must include reference to a wide range of guidance,
including ACGIH, National Institute of Occupational Safety and
Health (NIOSH), and American Industrial Hygiene Association (AIHA)
documents. Other ANSI and NFPA documents give solid guidance
on personal protective equipment (PPE) for chemical use. These
latter documents, providing widely recognized guidelines on the
shape and extent of the chemical hygiene and safety plan, were
regarded as implementation documents. The transportation and
disposal of chemicals was addressed by other Identification Teams,
with input from Laboratory Safety.
Biological research at LBNL requires the application of a number
of standards. Animal and human subject research is adequately
covered under federal regulations. The OSHA Standard (specifically,
29 CFR 1910.1030) addresses work practices, controls, and training
in a laboratory environment for employees working with bloodborne
pathogens. More general research with infectious agents and recombinant
DNA is not covered under established codes, and a number of National
Institutes of Health (NIH) and Center for Disease Control (CDC)
guidelines were adopted to address these needs. Since these are
guidelines, Berkeley Lab will develop internal standards to address
these issues. After those standards have been developed, the
external standards will be used only as implementation guidance.
Food sanitation is addressed by the Retail Food Facilities Practices
in Title 22 CCR, which provides comprehensive and adequate coverage
for the standard food facility operation in place at the Berkeley
Lab. The requirements are currently implemented at the state
level for pertinent Berkeley Lab operations through an informal
arrangement for inspections and consultation with food facility
staff by the UC Berkeley EH&S Office Registered Environmental
Health Specialist (REHS). This service is provided by the UCB
REHS on a semiannual basis, and records of on-site activities
are available for review by Berkeley Lab EH&S personnel.
All interpretations of CURFFL requirements are consistent with
those used to govern similar UCB food facility operations.
The issue of repetitive motion requires special mention. Although
this is a category where there are a lot of lost time injuries,
both at LBNL and elsewhere, this issue is bereft of established
standards. Many partial standards and guidance documents were
considered, and the California OSHA Proposed State Standard
(7/96 Draft) should be used as a primary example of fairly fundamental
performance-oriented requirements to help in developing an internal
standard.
The selected standards for heat/cold stress from the ACGIH are
uniquely discrete, widely recognized, and stand alone in the absence
of other standards/requirements on the subject(s). The types of
potential exposures, especially those related to field activities,
that are most likely for Berkeley Lab employees match very well
with the referenced standard(s). Note that ACGIH states that the
TLVs are "...recommendations or guidelines... to be interpreted
and applied only by a person trained in this discipline..."
(i.e., industrial hygiene), and the ACGIH "...does not advocate..."
the use of TLVs "...as legal standards."
Federal OSHA regulations provide integrated requirements for noise
exposure limits, implementation of controls when noise exposure
limits are exceeded, and maintenance of a hearing conservation
program, and therefore adequately address noise exposure to employees
at LBNL. Standards for local community noise levels generated
by Berkeley Lab are addressed by the City of Berkeley Noise Ordinance
(Chapter 13.40). Berkeley Lab will use this ordinance as guidance
to control environmental noise on site.
There are a variety of pressure and vacuum usage issues addressed
in the Standards Set. The coverage provided by specific sections
of 29 CFR 1910 requires supplementing with some California Administrative
Code, and by CGA information on pressure relief. The standards
are implemented in one case by using ASME Boiler & Pressure
Vessel Code, Section VIII, Divisions 1 & 2 as guidance,
and in a number of cases by using LBNL PUB-3000 as guidance.
Use of compressed gases and gas cylinders covers both industrial
and laboratory types of uses at LBNL. In addition to the general
OSHA requirements, the CFC has specific relevant articles. Additional
CGA, ANSI, CFC, and NFPA documents are used as implementation
guidance to provide comprehensive and accepted coverage of the
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Electrical safety was considered in many different applications,
ranging from the storage of energy in batteries and capacitors
to the construction or modification of unique equipment for experimental
studies (including electrophoresis units and lasers). With the
adoption of the appropriate National Fire Protection Association
(NFPA 70, National Electrical Code, and NFPA 70E) standards,
and the use of some external documents by Underwriters Laboratory
(UL), and American National Standards Institute (ANSI), as well
as DOE (DOE Electrical Safety Guidelines, Section 10, "Research
and Development") and internal documents (LBNL
A small number of other occupational safety issues were addressed.
Ovens, kilns, and furnaces are used for a variety of purposes,
and adequate safety protection should be provided by use of a
specific NFPA code and a California Fire Code article relevant
to ovens. The unique use of tensile testing equipment on a laboratory
scale has been adequately covered under the general conditions
of 29 CFR 1910. The laboratory use of rotating equipment, mainly
centrifuges, may require the application of some specific sections
of an ANSI/UL standard, for implementation guidance, in addition
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LBNL will integrate the Radiological Protection activities relevant
to worker protection, public protection and environmental protection
into an overall Radiation Protection Program (RPP). The current
RPP will be revised and will use the method by which non-DOE institutions
are required to document their Radiation Protection Programs (regulatory
basis: 10 CFR 20). The scope of such a program covers, but exceeds
that of the legally mandated DOE Radiation Worker Standard,
10 CFR 835.
LBNL conducts a broad range of radiological activities, including
biological and chemical reactions, use of sealed sources and radiation
producing machines, and use of accelerators. In general, the
worker protection aspects of these activities are adequately addressed
by the DOE Radiation Worker standard, 10 CFR 835, which will be
implemented in a manner consistent with 10 CFR 20 and other applicable
external regulations. Since LBNL is a user institution, it is
important that our programs be consistent with those at non-DOE
institutions as much as possible. In assessing the full
range of radiological hazards and issues at LBNL, a number of
other standards were deemed appropriate to supplement and extend
the protection provided by 10 CFR 835. These included some specific
sections of 10 CFR 20, Title 17 CCR, and ANSI standards, and the
International Air Transport Association (IATA) Dangerous Goods
Regulations to supplement 49 CFR, Research and Special
Programs Administration (hazardous materials regulations),
and 49 CFR Part 397, Subpart D (radioactive materials routing).
For instance, sealed source control is not addressed in 10 CFR
835, but is covered in CCR 17, applicable to California external
facilities. The appropriate portion of the latter standard was
selected so sealed source control at LBNL could be consistent
with programs at external institutions. In some cases, external
standards provide a more flexible means of implementing a risk-based
Radiation Protection Program that meets the spirit of the DOE
regulation, 10 CFR 835, yet is tailored to the LBNL workplace.
Accelerator, irradiator, and X-ray safety issues were developed
by the Accelerator Identification Team, in consultation with the
Laboratory Safety Team.
Radiation protection of human subjects requires additional standards
of review, informed consent, and training. These are provided
by federal and state regulations and implemented using guidance
issued by the National Council for Radiation Protection (NCRP).
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The Berkeley Laboratory conducts research work involving such
agents as lasers, static magnetic fields, ultraviolet (UV) and
radiofrequency radiation sources. The research use of these agents
is usually not addressed in federal codes, and a number of consensus
standards were deemed necessary to address the potential hazards.
In particular, ANSI standards address laser issues, IEEE standards
are appropriate for RF fields, and ACGIH TLVs should be used for
static magnetic field and UV source standards. ACGIH states that
the TLVs are "...recommendations or guidelines... to be interpreted
and applied only by a person trained in this discipline..."
(i.e., industrial hygiene), and the ACGIH "...does not advocate..."
the use of TLVs "...as legal standards." In addition,
the Safety Identification Team felt that hazards communication
for physical agents such as these is not as well developed as
for chemical issues. The Laboratory should develop an internal
standard for this area, and implement it following the guidance
of the section of DOE 440.1 dealing with hazards communication.
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